We have below quality assurance system(Q.A.),and a series of standards for materials, semi-products, final products, and for technical controls and sequence in each process flow.

Our Q.A. System
1) Technicians: check semi-product from last process; make sample products; check remarks on techinical requirements; set up working steps, key technique points; supervise the steps and examine products

2) Q.C. staffs: examine 100% products in each process flow, taking out all unqualified ones

3) Inspectors: check materials and each process flow, especially steps that require special cares or techniques; supervise technicians; inspect products in each process flow

Standards for Each Process
1) Designing and Sample Making
sample cutting: material quality, high pile piece less than 31.5cm for uniform pile direction, cut match points, key points as pieces for curved or edged part in final product, precise puncture

sample sewing: seam allowance 0.3-0.5cm, 5-6 stitches/cm with proper tightness, proper back stitch, no missed or skipped stitch, make clean seam, keep piles from stitches, sew against match points, eyes, key points as eyes, noses and pads to be tight enough that a nail can not insert with normal strength of 10kg for one less than 6mm

sample stuffing and touching up: mouth and limps to be stuffed first , and special mouth to be stuffed after mouth lines are sewed, key points are proper amount of filling polyester material and good shape, mouth lines to be sewed with 3 stitches every 2cm and bar tack every 5 stitches, leg line stitches to be even and tight.

2) Material Purchasing:
skin material: check color fastness, pile firmness, pile height, flammability, weight, dye，printing, stain; filling material: check eight, stain, prohibited substances; component: check eyes, noses, clothes, stickers, etc.

3) Cutting:
carefully check material to be cut into pieces for mouth and chin; carefully check die for pile direction mark if any; carefully check die where are for eyes, head top, nose bridge and chin; precisely set die temperature for high pile material

4) Sewing:
Normal Technique Standards: seam allowance to be within 3mms to 5mms; distance of stitch to be 2mm , i.e., 8~12 stitches per inch; join parts against the mark; minimum 7~9 stitches for each seam; carefully sewing embroidery pieces, ribbons, labels and cutting pieces for mouth

5) Stuffing and Touching up:
100% metal detection for skin, paddy and final product; ensure good shape and handing feel when stuffing, while stuffing proper paddy weight, i.e., no too much paddy for seated toys for its looking relaxed; proper paddy distribution

Standards for Final Products

Safety standards: strength: limbs and eyes, noses, ears, buttons smaller than 6mm 90N (10Kg, 18Pounds); sewing seam 50N for plush material and 30N for T/C cloth; skin material color fastness and pile firmness; no metals, stones or other hard materials with jagged or sharp edges in skin or filling materials; least stain in filling material or skin; no broken holes on skin; no uncut thread end.

Matching standards: good shape and handing feel, proper eye lines, limb lines and seams, proper place of eyes, noses, proper accessories of satin lace, tie, clothes, hat, proper packing, e.g., placement and tightness; no missing package accessories of hangtag, label, hook, sticker, etc.